Estimation of the Pose-dependent Stability Lobe Diagram for a New 5-axis Machining Concept

نویسندگان

  • Andreas MAURER
  • Armin LECHLER
  • Alexander VERL
چکیده

In this paper, the dynamic behavior of a lightweight 5-axis milling concept is analyzed using finite element simulation. It has a pose-dependent dynamic behavior with structural Eigen modes between 28 Hz and 50 Hz. Based on these results, the stability lobe diagrams (SLD) for the milling module at different axis-positions are derived. The milling module shows a changing process stability with a maximum critical cutting depth of 7.2 mm at “best case” position and 2.3 mm at “worst case” position. With a material removal simulation, the SLDs can be used to predict the process stability for unknown NC-programs.

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

منابع مشابه

Open Archive Toulouse Archive Ouverte (oatao) Chatter Milling Modeling of Active Magnetic Bearing Spindle in High-speed Domain

A new dynamical modeling of Active Magnetic Bearing Spindle (AMBS) to identify machining stability of High Speed Milling (HSM) is presented. This original modeling includes all the minimum required parameters for stability analysis of AMBS machining. The stability diagram generated with this new model is compared to classical stability lobes theory. Thus, behavior’s specificities are highlighte...

متن کامل

Stability Lobe Diagram for High Speed Machining Processes:Comparison of Experimental and Analytical Methods – A Review

Chatter is a complicated problem faced by machine tool operators. Chatter is a self-excited vibration that can occur during machining operations. This is an undesirable phenomenon which limits the productivity of the machine. A lot of techniques have been developed to control the chatter. Stability lobe diagram is an effective tool which helps the operator to select specific spindle speeds duri...

متن کامل

Creating a Stability Lobe Diagram

Machine tool chatter causes machining instability, surface roughness, and tool wear in metal cutting processes. A stability lobe diagram based on regenerative chatter theory is an effective tool to predict and control chatter. Stability diagrams can be applied in machining processes to optimize the maximum depth of cut at the highest available spindle speed, thus improving the material removal ...

متن کامل

Experimental investigation of the gyroscopic and rotary inertia effects on the chatter boundary in a milling process

Experimental examination of the gyroscopic and rotary inertia effects on the chatter boundary in a milling operation is the chief aim of this article. The equations of motion of the tool vibration are derived based on Timoshenko beam theory and Hamilton principle by considering gyroscopic moment, rotary inertia, velocity-dependent process damping and radial immersion effect. For a range of dept...

متن کامل

The Analysis of Experimental Process of Production, Stabilizing and Measurement of the Thermal Conductivity Coefficient of Water/Graphene Oxide as a Cooling Nanofluid in Machining

The abrasion is a significant issue, especially in machining of rigid steels. A functional and suitable approach for enhancing the heat transfer from machining area is using an intermediate fluid with higher heat transfer potential instead of common fluids. The objective of this experimental study is to discuss production, stability and thermal conductivity examination of water/graphene oxide n...

متن کامل

ذخیره در منابع من


  با ذخیره ی این منبع در منابع من، دسترسی به آن را برای استفاده های بعدی آسان تر کنید

برای دانلود متن کامل این مقاله و بیش از 32 میلیون مقاله دیگر ابتدا ثبت نام کنید

ثبت نام

اگر عضو سایت هستید لطفا وارد حساب کاربری خود شوید

عنوان ژورنال:

دوره   شماره 

صفحات  -

تاریخ انتشار 2017